Ball Joint Removal

 

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Ball Joint Removal

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We have added information, along with pictures of removal of new tie rods and ball joints on ball joint fronts end for VW's

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The procedure for removal of ball joints and tie rods is fairly straightforward, but you will need a couple of Special Tools to complete these procedures. You can get these tools from You can get these tools from NorthernTool.com

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It is usually best to replace Both tie rod and ball joints together

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READ THE BENTLEY or HAYNES MANUAL FIRST!

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You will need a FLAT surface to complete this repair for your safety.

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Upper ball joints adjust the Caster and Camber.  The tie rods adjust Toe in and Toe out

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READ ALL OF  THIS PROCEDURE SEVERAL TIMES SO THAT YOU UNDERSTAND IT.  DO NOT PERFORM THE PROCEDURE OUT OF ORDER.  THIS WILL RESULT IN DEATH OR SERIOUS INJURY.

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Read our Safety page too.

We have available for download the complete procedure on our DOWNLOADS page

 

TOOLS NEEDED:

  1. 13mm, 17mm, and 19mm combination wrench

  2. 13mm and 17mm Socket (3/8 or 1/2)

  3. 19mm deep socket (1/2 inch drive)

  4. 1/2 drive break over bar

  5. 3/8 or 1/2 drive ratchet

  6. Various Extensions for ratchets

  7. Ball Joint press (uses a 22mm socket to turn)(OTC #7065)

  8. Multiple shop towels (least 15)

  9. Grease (best is Lithium)

  10. 4 lbs. dead blow hammer or Sledge hammer

  11. Pliers

  12. lineman dikes or wire cutters

  13. Floor Jack (4000 lbs. capacity)

  14. 2 jack stands

  15. 2 Wheel Chocks

  16. 2 wire coat hangers

  17. 1 roll masking tape

  18. A marker like a "Sharpie"

Parts Needed:

  1. Ball Joints

Procedure for removal

  1. Remove the fuel tank as described on Fuel Tank Removal Page

  2. Lift up the front of your VW as described on Lifting page.

  3. Complete the Ball Joint Removal procedure

  4. Mark the position of the upper ball joints. Marking the lower ball joint is unnecessary since there is no adjustment and only a notch orientation to the joint. 

  5. Press the ball joints out. They press out TOWARDS each other.  During the process of removing the ball joints, if they get stuck, hung up or wedged, tap on the torsion arm with any type of hammer to release the ball joint.  While at the same time you can check that the ball joint is actually moving by turning the ball joint remover (if it feels like it has freed up and gotten tight again and continue to repeat procedure until ball joint comes out or ball joint remover moves freely).

  6. Hang Steering knuckle from the shock tower with a length of coat hanger.  DO NOT let the knuckles hang from the brake lines.   Failure to tie down the knuckle complete will cause this!

Now go to the procedure of reinstallation of the ball joints

 

 

 Page last updated: Monday, 12 November 2007 18:42:45 -0600

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