You will need a FLAT surface to complete
this repair for your safety.
READ ALL OF
THIS PROCEDURE SEVERAL TIMES SO THAT YOU UNDERSTAND IT. DO NOT
PERFORM THE PROCEDURE OUT OF ORDER. THIS WILL RESULT IN DEATH
OR SERIOUS INJURY.
We have available
for download the complete procedure on our
DOWNLOADS page
This
procedure is different from the one listed in the Bentley Manual
TOOLS NEEDED:
Flat Blade
screwdriver
8,13,17, 19 mm wrench
8,13,17,19mm socket
3/8 or 1/2 inch drive
1/2 or 3/8 drive
ratchet
Procedure for installation
Install the 36mm nut on
the squirrel cage
Torque down nut
Install the generator
pulley.
Install the generator
in the Doghouse. Install all four bolts. Torque down
bolts
Tighten the
Alternator/Generator stand and bracket. Torque down nut
Install the 10 mm bolts
to the bolting point at the point in which the Doghouse and the
cylinder tin are bolted together. Then slide the engine under the VW
. Torque down
bolts
Install the belt.
Tighten the belt to the generator pulley. Torque down nut
